What to consider when analyzing the current production line
Any change to a system operating reliably and consistently will carry at least a small element of risk that something unforeseen could go wrong. We have collected potential options and things for you to consider when analyzing your production line.
- What equipment is being used and is the best fit for the job? If your equipment is flexible in the type of paint that can be applied and suitable for different coating types, it can open conversations about which would be the most efficient.
- Is the correct type of wood coating in use for maximum efficiency? As there are several potential wood coatings, understanding which is suitable for your line and products opens up optimization opportunities. A faster drying coating may allow you to higher throughput, but a higher solid coating may only require one application, whereas before, you may have needed two.
- What space is available in the factory? This is a constraining factor about where it’s unlikely possible to make changes. Therefore, understanding the space available and how to use it for drying time can significantly impact better outcomes.
- How flexible does the production line need to be? If your products are of a consistent type and shape, then you know you can commit to optimizing around that regularity. However, if there is variety in the shape and style of product having a coating applied on the same line, this must be included in the equation.
Optimization opportunities
With a clear and unbiased view of your current situation, you can start assessing the options for optimizing your industrial wood coating line. Here are some factors to consider.
- Speed up the line Producing more and faster means there will be a greater quantity of products in the drying stage. Do you have the space for them? If not, can you take a different approach to your drying?
- Reduce the spreading rate Optimizing your wood coating line so it’s more cost-effective isn’t only about the volume of products finished but also the cost to you in terms of coating used. For example, what would happen if you applied 5g per square meter less? Check out our cost calculator for wood coatings.
- Change the coating Use your coating partner to identify a coating that meets your specific needs and produces the result required but is easier to apply, uses less coating or is more cost-effective. Any one of these will help to optimize your product line.
Key take aways
There is no single approach that will suit every situation, the key takeaways when you review your line and look for improvements are:
- Involve your application team. Their hands-on knowledge is crucial.
- Analyze your current set-up.
- Understand the impact changes you make in all conditions, not only the theoretical results.
- Work with your partners. They have expert knowledge waiting to help you.
- Commit to the optimization project. It may require time and resources, but it can pay you back handsomely.
Fill in the form below to download our ebook which takes you through how to find opportunities for improvement within your industrial wood coatings production line. From equipment to coating type, it’s the ideal place to start to help you find efficiencies.
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